- Home
- Industry
Run on-site generation when it pays
Factories with gas engines or CHP decide every hour whether to make power or buy it. The answer depends on gas and grid prices, heat demand, starts, permits and carbon. The plan weighs all of them together.
- Markets
- ERCOT (Texas), NORD (Italy)
- Sites
- Steel, food, chemicals, campuses
- Assets
- CHP, gas turbines, engines, boilers, batteries
- Limits
- Heat demand, permits, starts, ramp rates
- To start
- Meter export, gas bills, unit nameplates
Engine vs grid
In 2025, how often did your engines beat the grid?
Enter your unit's heat rate and costs. The calculator compares its running cost with the ERCOT hub price in every hour of 2025, using that day's Henry Hub gas price.
Engine vs grid, every hour of 2025
ERCOT and Henry Hub, real prices
Hub prices: Source: ERCOT (HB_HUBAVG, hourly mean of 15-minute prices). Gas: EIA Henry Hub daily spot, carried over weekends. "Value per MW" adds up the hourly gap for one MW run only when it is cheaper; it ignores starts, minimum run times, heat demand and permits, which the full plan includes.
Units and permits
Every unit, its run hours and its permit
The plan decides which units run each hour, counts starts and run hours, and checks NOx against emergency, standard-permit and major-source limits.
On-site gas emits 0.44 to 0.53 t CO2 per MWh, more than the ERCOT grid average of 0.30 in every hour of the backtest. Running engines saves money and adds carbon. The console shows both and can re-plan the day with an internal carbon price.
Backtest
Results in Texas and Italy
Modeled sites on real prices. The optimizer adds most where the plant is larger than the site needs and its heat is used. Where the CHP is always worth running, it adds little.
| Site (modeled) | Market | International Batteries | Best common rule | Saving |
|---|---|---|---|---|
| Steel mini-mill, 80 MW load, 25 MW CHP turbine | ERCOT | $29.86M | $31.78M | 6.1% |
| Food plant A, Emilia-Romagna, gas-turbine trigeneration | NORD | €15.40M a year | €16.14M (baseload) | 4.6% |
| Food plant B, Emilia-Romagna, gas turbine with fired boiler | NORD | €10.68M a year | €10.72M (baseload) | 0.3% |
Texas: 1 May 2025 to 23 Aug 2026, including peak charges. Italy: 1 Jan 2025 to 5 Oct 2026, per year, with the 2026 Italian cost stack: grid charges, the monthly power charge, white certificates and EU carbon allowances. Food plants A and B are real CHP sites modeled from public permits and reports; their loads are scaled to published totals where available and assumed otherwise. Not customer results.
Next step
Send your gas bills and unit nameplates
With a meter export, a year of gas bills and the nameplate of each unit, we can replay your year against the way you run the plant today.